跳到主要內容

簡易檢索 / 詳目顯示

研究生: 徐逢邑
Feng-yi Hsu
論文名稱: 6061-T6鋁合金T型惰性氣體鎢極電弧銲接件之疲勞性質研究
指導教授: 黃俊仁
Jiun-ren Hwang
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 94
中文關鍵詞: 6061-T6鋁合金氣體鎢極電弧銲疲勞壽命
相關次數: 點閱:8下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究實驗材料為熱處理型6061-T6鋁合金,以惰氣鎢極電弧銲接(TIG銲)進行T字型銲接,探討鋁合金T字型銲接結構件於等負荷振幅下之疲勞性質並與各銲接規範比較。
    研究結果顯示T字型銲件疲勞試片斷裂點全位於熱影響區靠近銲道上的位置。T字型銲件在較高壽命區間(N = 10^5 ~ 10^7)其疲勞強度(S - N曲線)皆比 IIW、BS8118 及 Eurocode 9 等規範之對應的設計曲線高,三種規範之設計較為保守。在較低壽命區間(N = 10^4 ~ 10^5),以 IIW 規範與實驗值差異最小。而在變動負荷振幅下之疲勞性質,並研究其疲勞壽命分析模式方面,綜合拉張平均應力歷程(TRN歷程)及輕微壓縮平均應力歷程(BRK歷程)變動振幅疲勞測試結果,建議以Goodman平均應力法進行修正,可得較佳的疲勞壽命預測。


    In this study, 6061-T6 aluminum alloy was welded in T joint by inert gas tungsten arc welding (TIG welding). The fatigue properties of the welded joints under constant and variable amplitude loading were obtained and compared with international standard of welding.
    The results showed the fracture of the 6061-T6 T joint were observed at the Heat-Affected Zone (HAZ), where showed the lowest microhardness of fatigue test specimens. The fatigue strength of welded joints are higher than the fatigue design curves, which provided from three international welding standard, IIW, Eurocode 9 and BS 8118, respectively. In the short life region, we can find the experiment of fatigue strength data are more conforming to the fatigue design curve of IIW than the other two standards. Overall, the fatigue strength data of the three standard of welding are more conservative than the experiment of results.
    Under variable amplitude loading, effect of mean stress should be taken into consideration when the fatigue life of welded joints predicted. The Goodman modification was more consistent with the experiment results than Gerber modification.

    中文摘要 I ABSTRACT II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 X 符號說明 XI 第一章 緒論 1 1.1 研究動機 1 1.2 研究目的 2 第二章 文獻與理論回顧 3 2.1鋁合金介紹 3 2.1.1鋁合金分類說明 3 2.1.2鋁合金熱處理代號 4 2.2 鋁合金銲接方法 5 2.2.1惰性鎢極氣體保護銲(TIG銲) 6 2.2.2 TIG銲接各區域之影響 7 2.2.3 TIG銲接與T型接頭之文獻回顧 8 2.3銲接結構件之疲勞壽命評估 9 2.3.1常用之熔融銲接設計規範 9 2.3.2銲接疲勞之文獻回顧 13 2.4相關理論說明 14 2.4.1應力壽命曲線(S-N Curve) 16 2.4.2熱點應力法 17 2.4.3平均應力之影響 20 2.4.4循環計數 22 2.4.5損傷累計 24 2.4.6應力壽命法 25 2.4.7循序法 27 2.4.8變動振幅 29 2.4.9訊號壓縮 30 第三章 實驗方法與設備 31 3.1實驗材料 32 3.2銲接加工 32 3.3標準試片加工 34 3.4金相觀察 35 3.5機械性質測試 37 3.5.1硬度測試 37 3.5.2拉伸試驗 38 3.5.3疲勞性質測試 40 3.5.4有限元素模型之建立與驗證 43 3.5.5 SEM斷面觀察 45 第四章 結果與討論 46 4.1 金相觀察 46 4.2 硬度測試 48 4.3 拉伸試驗 49 4.4 等負荷振幅疲勞性質 50 4.5 熱點應力疲勞性質修正 52 4.5.1有限元素模型之驗證 52 4.5.2熱點應力固定振幅S-N曲線修正 54 4.6 變動振幅疲勞性質 56 4.7 疲勞試片SEM斷面觀察 59 4.7.1固定振幅疲勞斷面觀察 59 4.7.2變動振幅疲勞斷面觀察 61 第五章 結論 64 5.1 研究結果 64 5.2 未來與展望 65 參考文獻 66 附件A BS 8118 規範相關資料 70 附件B EUROCODE 9規範相關資料 73 附件C IIW規範相關資料 76

    [1] H. O. Fuchs, ―Metal Fatigue in Engineering,‖ John-Wiley & Sons Inc. 1980.
    [2] http://www.science.globalsino.com/1/1science9654.html(無國界華人網/材料疲勞破壞的事故例子/2014.03.25)
    [3] 黃振賢,「機械材料」,文晶圖書股份有限公司,第311~331頁,民國69年。
    [4] 趙光榮,「氬氣鎢極電銲能力本位訓練教材_鋁板平銲機本銲道銲接」,行政院勞工委員會職業訓練局,民國90年。
    [5] 趙勇,付娟,張培磊,嚴堅,蔣成禹,「銲接方法對6061鋁合金接頭性能影響的研究」,江蘇科技大學學報,Vol.20, No.1, Feb. 2006.
    [6] X. H. Wang, J. T. Niu, S. K. Guan, L. J. Wang, D. F. Cheng, ―Investigation on TIG welding of SiCp-reinforced aluminum–matrix composite using mixed shielding gas and Al–Si filler,‖ Materials Science and Engineering, Vol. 499, pp. 106-110, 2009.
    [7] 唐自勇,「A7050 與A2024 鋁合金異質銲接與銲後熱處理」,國立交通大學,碩士論文,民國100年。
    [8] X. Hou, X. Yang, L. Cui, G. Zhou, ―Influences of joint geometry on defects and mechanical properties of friction stir welded AA6061-T4 T-joints,‖ Materials and Design, Vol. 53, pp. 106-117, 2014.
    [9] BS 8118:1991. Structural use of aluminium—part 1 code of practice for design. London: BSI, 1991.
    [10] Eurocode 9. Design of aluminium structures: part 1-3: structures susceptible to fatigue. Brussels: CEN, 1998 ENV, 1999-2.
    [11] International Institute of Welding. Fatigue design of welded joints and components. Abington, Cambridge: Abington Publishing, 1996.
    [12] J. A. M. Pinho-da-Cruz, J. A. M. Ferreira, J. D. M. Costa, L. F. P. Borrego, ―Fatigue analysis of thin AlMgSi welded joints under constant and variable amplitude block loadings,‖ Thin-Walled Structures, Vol. 41, No. 5, pp. 389-402, May 2003.
    [13] T. Matic, Z. Domazet, ―Determination of structural stress for fatigue analysis of welded aluminium components subjected to bending,‖ Fatigue and Fracture of Engineering Materials and Structures, Vol. 28, No. 9, pp. 835-844, September 2005.
    [14] N. Ye, T. Moan, ―Improving fatigue life for aluminium cruciform joints by weld toe grinding,‖ Fatigue and Fracture of Engineering Materials and Structures, Vol. 31, No. 2, pp. 152-163, February 2008.
    [15] T. Mann, B. W. Tveiten, G. Härkegård, ―Fatigue of welded aluminum T-joints,‖ Norwegian University of Science and Technology, 2004.
    [16] G. K. Ahiale, Y. J. Oh,‖Microstructure and fatigue performance of butt-welded joints in advanced high-strength steels,‖ Materials and Design, Vol. A597, pp. 342-348, 2014.
    [17] E. Niemi, ―Stress determination for fatigue analysis of welded components. Abington,‖ Cambridge: International Institute of Welding, Abington Publishing; 1995.
    [18] 王文先,李娟,李晉永,張紅霞,「基於熱點應力法的AZ31B鎂合金銲接接頭疲勞評定」,機械工程學報,第47卷第10期,第52~56頁,2011年。
    [19] 彭崇梅,張啟偉,李元兵,「公鐵兩用斜拉橋塔結合處銲接細節熱點應力分析」,橋樑建設,第6期,第22~26頁,2011年。
    [20] 范文學,陳芙蓉,「基於熱點應力S-N曲線的Q235銲接接頭疲勞評定的數值模擬」,銲接技術,第42卷第9期,第24~28頁,2013年。
    [21] 黃嘉彥,「工程結構之疲勞與破壞」,徐氏基金會,民國87年。
    [22] M. Matsuishi, T. Endo, ―Fatigue of Metals Subjected to Varying Stress,‖ paper presented to Japan Society of Mechanical Engineers, Fukuoka, Japan, March 1968.
    [23] American Society for Testing and Materials, Annual Book of ASTM Standards, Section 3: Metals Test Methods and Analytical Procedure, Vol. 03.01 - Metals-Mechanical Testing; Elevated and Low- Temperature Tests, ASTM, Philadelphia, 1986, pp. 836-848.
    [24] J. A. Bannantine, J. J. Comer, J. L. Hardrock, Fundamentals of Metal Fatigue Analysis, Prentice Hall, 1990.
    [25] 陳裕城,「機械零組件之加速耐久分析」,國立中央大學,碩士論文,民國八十七年六月。
    [26] A. Wohler, ―Uber die Festigkeitversuche mit Eisen und Stahl,‖ Zeitschrift fur Bauwesen, Vol. VIII, X, XIII, XVI, and XX, 1860/70, English account of this work is in Engineering, Vol. 11, 1871.
    [27] D. V. Nelson, H. O. Fuchs, ―Predictions of Cumulative Fatigue Damage Using Condensed Load Histories, in Fatigue under Complex Loading: Analyses and Experiments,‖ The Society of Automotive Engineers, Vol. AE-6, pp. 163-187, 1977.
    [28] ASTM-E8: Standard Test Methods for Tension Testing of Metallic Materials, ASTM, 2012.
    [29] ASTM-E466: Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials, ASTM, 2012.
    [30] ASTM-E407: Standard Practice for Microetching Metals and Alloys, ASTM, 2012.
    [31] CNS 2115: Method of Vickers Hardness Test, CNS, 1983

    QR CODE
    :::