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研究生: 陳溥
Pu Chen
論文名稱: 300mm矽晶圓批量清洗之數值模擬分析
Numerical Analysis of 300mm Wafer Batch Cleaning
指導教授: 陳志臣
Jyh-Chen Chen
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 75
中文關鍵詞: 批量清洗晶圓清洗槽顆粒
外文關鍵詞: batch cleaning, wafer rising tank, particle
相關次數: 點閱:23下載:0
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  • 矽晶圓批量清洗中清洗槽內的流體流動情形極為重要,流體的流動情形影響了矽晶圓的潔淨度,矽晶圓潔淨度也影響了後續製程以及產品最後的良率,故為了瞭解清洗槽內流體流動情形,建立數值模型,透過數值模型深入探討,並嘗試最佳化清洗槽。
    關於顆粒附著在晶圓表面上的去除機理較少文獻探討,因此本研究首先詳細解釋顆粒吸附在晶圓表面上所有的力,以及如何利用流體去除顆粒,再提出一種新穎的驗證模擬有效性的方法,此方法是透過顆粒去除機理分別計算矽顆粒(Si)與二氧化矽顆粒(SiO2)剪應力理論值3.190×〖10〗^(-3) Pa與6.387×〖10〗^(-4) Pa,再搭配現有的顆粒殘留分布與模擬結果的晶圓表面剪應力做比對,確定該數值模型的有效性,接著詳細探討清洗槽內流體流動情形,並詳加說明,再透過此模型進行流量改變以及幾何的改變,透過上述研究確立了,改變清洗槽部件的幾何是一種有效最佳化清洗槽內流動的方式。


    In the batch cleaning of silicon wafers, the fluid flow in the cleaning tank is important. It affects the cleanliness of the silicon wafer, the subsequent production process, and the final product yield. In order to analyze the fluid flow in the cleaning tank, we build a numerical model to investigate in depth, and try to optimize the cleaning tank.
    There is a lack of information about removal mechanism of particles attached to the wafer surface. Therefore, this study first explains all the forces of particle attached on wafer surface, and how to remove particles by fluid flow. And then proposes a novel method to verify the effectiveness of the simulation. It aims to calculate the theoretical value of the shear stress through the particle removal mechanism. Next, we compare that with the existing particle residual distribution and the simulation result of the wafer surface shear stress, to determine the validity of the numerical model. After that, we discuss fluid flow situation in the cleaning tank and give a detailed explanation. Finally, we change the flow rate and geometry in this model to figure out which way is benefit for batch cleaning. By altering different parameters mentioned above, we conclude that changing the geometry of the cleaning tank components is an effective way to optimize the cleaning efficiency.

    摘要 I Abstract II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 X 符號說明 XI 第一章 緒論 1 1-1研究背景 1 1-2顆粒附著效應 3 1-2-1范德瓦力(van der Waals Force) 3 1-2-2靜電力 4 1-3流體去除效應 5 1-4文獻回顧 7 1-5研究動機與目的 8 第二章 研究方法 13 2-1模型幾何 13 2-1-1物理系統與基本假設 13 2-1-2統御方程式 14 2-1-3邊界條件 15 第三章 數值方法 19 3-1 有限元素法 19 3-2 網格配置與測試 19 3-3 收斂誤差測試 20 第四章 結果與討論 23 4-1顆粒附著情形與討論 23 4-1-1范德瓦力 23 4-1-2靜電力 25 4-1-3水去除力 27 4-2清洗槽流動情形 30 4-2-1清洗槽內渦漩 31 4-3增加流量 31 4-4增加孔 32 4-5改變出水口幾何 33 4-6減少清洗晶圓片數 33 第五章 結論與未來研究方向 52 5-1結論 52 5-2未來方向 53 參考文獻 55

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