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研究生: 陳永龍
Yung-lung Chen
論文名稱: 利用MARC探討非對稱壓延加工之彈塑性界面問題
指導教授: 葉維磬
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系在職專班
Executive Master of Mechanical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 161
中文關鍵詞: 彈塑性界面壓延加工
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  • 摘要
    所謂彈塑性界面,即板材壓延成形受輥輪擠壓產生塑性變形過程中彈性轉為塑性性質之交界面。就成形理論而言彈塑性界面即定義板材壓延成形塑性變形場區之邊界。
    利用塑性成形理論探討塑性變形區之邊界,通常在忽略彈性變形影響下以低階多項式近似之,且此邊界於壓延實務過程中難以觀察得知。因此本論文藉由有限元素分析軟體MARC在考慮彈性變形之條件下,探討板材壓延成型在不同加工條件下的彈塑性界面變化,藉由分析板材元素上的塑性點,透過數學程式計算解析板材壓延過程中,材料內部所產生的彈塑性界面,使其了解板材壓延過程中所產生的彈塑性界面分佈情形,以期獲得較符合實際之塑性變形邊界,其中討論之加工參數有摩擦係數、壓縮率、周速比及輥徑比以及壓延後對板材曲率的影響。


    ABSTRACT
    The elastic-plastic boundary is known as the interface that the plate materials switch form elastic to plastic by the compression of rolling by rolls.For the forming theories, the elastic-plastic boundary define the area of the plastic deformation that caused by the rolling of the plate materials.
    The plastic deformation boundary discussed by theory of plastic forming usually ignores the effect of the elastic deformation and presented by the low order polynomials. It is also hard to be observed in practice of rolling. This research is subjected to the consideration of elastic deformation and focus on the change of the elastic-plastic boundary during the forming by the finite-element software, MSC. Marc. It is expected to get the practical model of the boundary of plastic deformation. Through mathematical formula to resolve the plate rolling process, Material Internally generated elastic-plastic boundary, Inform them about the plate rolling process generated distribution of elastic-plastic boundary, The following parameters are discussed in this thesis: the friction coefficient, the ratio of reduction, the ratio of velocity and the ratio of roll radius and the impact on the curvature of the plate after rolling.

    目錄 頁碼 摘要 i ABSTRACT ii 誌謝 iii 目錄 iv 圖目錄 viii 表目錄 xi 符號說明 xii 第一章 緒論 1 1-1 前言 1 1-2 板材之非對稱壓延 2 1-3 文獻回顧 3 1-4 研究動機 10 1-5 論文架構 11 第二章 基本理論 13 2-1 塑性加工解析法 13 2-2 有限元素基本觀念 14 2-2-1 有限元素求解程序 14 2-2-2 非線性有限元素法 16 2-3 彈塑性界面之判斷依據 18 2-3-1 彈塑性材料之變形行為 18 2-3-2 平面線性等參元素 20 2-3-3 彈塑性之判斷 22 第三章 MSC.Marc有限元素軟體介紹與應用 26 3-1 MSC.Marc 程式編輯 26 3-2 MSC.Marc 分析求解技術定義 27 3-2-1 參考座標系統 27 3-2-2 非線性代數方程組疊代求解方法 30 3-3 MSC.Marc接觸問題的處理 31 3-3-1 接觸之定義 32 3-3-2 接觸面摩擦效應之處理 34 3-4基本假設 35 3-5 MSC.Marc 應用於壓延成形問題之設定與操作程序 36 3-5-1 前處理 36 3-5-2 分析 38 3-5-3 後處理 38 第四章 結果與討論 40 4-1實驗驗證 40 4-1-1壓延負荷理論值與實驗值比較 42 4-1-2壓延扭矩理論值與實驗值比較 43 4-1-3壓延板材曲率理論值與實驗值比較 43 4-2 同徑壓延之彈塑性界面 43 4-2-1周速比對同徑非對稱壓延之彈塑性界面的影響 44 4-2-2縮減率對同徑非對稱壓延之彈塑性界面的影響 45 4-2-3摩擦係數對同徑非對稱壓延之彈塑性界面的影響 46 4-3 異徑壓延之彈塑性界面 47 4-3-1周速比對異徑非對稱壓延之彈塑性界面的影響 48 4-3-2縮減率對異徑非對稱壓延之彈塑性界面的影響 49 4-3-3摩擦係數對異徑非對稱壓延之彈塑性界面的影響 50 4-4非對稱壓延之模式對板材變化影響 51 4-4-1不同非對稱壓延之模式對彈塑性界面影響 51 4-4-2不同非對稱壓延之模式對板材曲率影響 52 4-4-3不同非對稱壓延之模式對壓延力影響 52 4-4-4不同非對稱壓延之模式對壓延扭矩影響 52 第五章 結論與建議 54 5-1 結論 54 5-2 建議 55 參考文獻 89 附錄1 94 附錄2 97 附錄3 101 附錄4 117

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