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研究生: 王子仁
Tzu-jen Wang
論文名稱: 超音波振動輔助沖切加工之有限元素分析
The finite element analysis of blanking process by superimposing ultrasonic vibrations
指導教授: 葉維磬
Wei-Ching Yeh
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
畢業學年度: 100
語文別: 中文
論文頁數: 94
中文關鍵詞: 反應曲面法實驗設計下料過程超音波振動
外文關鍵詞: design of experiments, ultrasonic vibrations, blanking process, response surface methodology
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  • 本論文的主要目的在於以模擬的方式探討超音波振動對於沖切產品斷面品質的影響,此包含發展適用於尋求沖切加工參數最佳化的數學模型。本論文另一目的則在於以吳[45]之實驗驗證模擬的方法並以有限元素法分析結果的妥適性。為了達成前述本論文的目的,以實驗設計法為碁石的反應曲面法將應用於規劃所有的實驗模擬方案。沖壓速度、模具間隙以及進料角度各以三個水準的方式被考慮在所有規劃的實驗方案中。本論文應用商業有限元素軟體DEFORM-2D,分析超音波振動輔助沖切加工問題,論文中將對具有超音波振動及不具有超音波振動作用的模擬結果進行比較及討論,以探討超音波振動對沖切品質的影響。如上所述的作法,將可期望以最少的實驗獲得充份的沖切產品品質的資訊,使本論文能以經濟的方式達成它的目的。此亦和工業生產的目的一致。


    The main objective of this proposal is to investigate simulative the effect of ultrasonic vibrations superimposed on the quality of blanked product, including the development of appropriate mathematical model which can be used to determine a set of optimum parameters for the blanking process. One of the objective of the proposal, however, is to simulative verify the validity of the result obtained using a finite element method in Wu. [45].
    To achieve the objective above mentioned, the surface response methodology based on design of experiments will be employed to plan all simulation alternatives. The blanking speed, the clearance between die and punch, and the feeding angle, all having three distinct levels, will be chosen as working parameter considered in the experimental alternatives. A set of blanking die with an ultrasonic vibration device will be developed in order to carry out the experiments. Theexperimental result obtained with and without ultrasonic vibrations superimposed will be compared and discussed other to investigate the effect of the ultrasonic vibration on the edge quality of blanked products. By doing so, it is expected that sufficient information on the quality of blanked products can be obtained from a number of experiment carried out as less as possible, and thus the objective of this proposal can be achieved very economically. This is alsoconsistentwith thegoalgenerally required by industries.

    摘要 i Abstract ii 致謝 iii 目錄 iv 表目錄 vi 圖目錄 vii 第一章 緒論 1 1-1 前言 1 1-2 文獻回顧 1 1-3 研究動機與目的 8 第二章 基本理論 10 2-1 Update Lagrangian Formulation(ULF)理論 10 2-2 有限元素分析基本概念 11 2-3 DEFORM-2D破壞問題的處裡 16 2-4 延性破壞準則 16 2-5 沖切基本理論 19 2-6 下料加工製品之斷面形狀 20 2-7 超音波加工基本理論 22 2-8 實驗設計法與反應曲面法 24 2-8-1 因子實驗法 24 2-8-2 田口法與直交表 25 2-8-3 反應曲面法(Response Surface Methodology,RSM) 26 2-8-4 Box-behnken準則實驗設計 27 2-8-5 迴歸分析 28 第三章 DEFORM 有限元素介紹 30 3-1 基本假設 31 3-2 DEFORM之架構與各部份功能之介紹 32 第四張 結果與討論 34 4-1實驗驗證 34 4-2沖切毛邊最佳化模擬實驗 35 4-2-1回歸分析與統計檢定 36 4-2-2 速度與間隙對於毛邊高度的影響 38 4-2-3 間隙與進料角對於毛邊高度的影響 39 4-2-4 速度與進料角對於毛邊高度的影響 40 4-3 振動沖切毛邊最佳化 41 4-3-1 振動沖切毛邊模擬實驗條件 41 4-3-2 回歸分析與統計檢定 41 4-3-3 振動狀態下間隙與進料角對於毛邊高度的影響 42 4-3-4 振動狀態下沖壓速度與進料角對於毛邊高度的影響 44 4-3-5 振動狀態下沖頭速度與間隙對於毛邊高度的影響 45 4-4超音波振動對斷面品質之效應 46 第五章 結論與建議 48 5-1結論 48 5-2 建議 48 參考文獻 50 附錄A 84 附錄B 87

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