| 研究生: |
王子仁 Tzu-jen Wang |
|---|---|
| 論文名稱: |
超音波振動輔助沖切加工之有限元素分析 The finite element analysis of blanking process by superimposing ultrasonic vibrations |
| 指導教授: |
葉維磬
Wei-Ching Yeh |
| 口試委員: | |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 畢業學年度: | 100 |
| 語文別: | 中文 |
| 論文頁數: | 94 |
| 中文關鍵詞: | 反應曲面法 、實驗設計 、下料過程 、超音波振動 |
| 外文關鍵詞: | design of experiments, ultrasonic vibrations, blanking process, response surface methodology |
| 相關次數: | 點閱:12 下載:0 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本論文的主要目的在於以模擬的方式探討超音波振動對於沖切產品斷面品質的影響,此包含發展適用於尋求沖切加工參數最佳化的數學模型。本論文另一目的則在於以吳[45]之實驗驗證模擬的方法並以有限元素法分析結果的妥適性。為了達成前述本論文的目的,以實驗設計法為碁石的反應曲面法將應用於規劃所有的實驗模擬方案。沖壓速度、模具間隙以及進料角度各以三個水準的方式被考慮在所有規劃的實驗方案中。本論文應用商業有限元素軟體DEFORM-2D,分析超音波振動輔助沖切加工問題,論文中將對具有超音波振動及不具有超音波振動作用的模擬結果進行比較及討論,以探討超音波振動對沖切品質的影響。如上所述的作法,將可期望以最少的實驗獲得充份的沖切產品品質的資訊,使本論文能以經濟的方式達成它的目的。此亦和工業生產的目的一致。
The main objective of this proposal is to investigate simulative the effect of ultrasonic vibrations superimposed on the quality of blanked product, including the development of appropriate mathematical model which can be used to determine a set of optimum parameters for the blanking process. One of the objective of the proposal, however, is to simulative verify the validity of the result obtained using a finite element method in Wu. [45].
To achieve the objective above mentioned, the surface response methodology based on design of experiments will be employed to plan all simulation alternatives. The blanking speed, the clearance between die and punch, and the feeding angle, all having three distinct levels, will be chosen as working parameter considered in the experimental alternatives. A set of blanking die with an ultrasonic vibration device will be developed in order to carry out the experiments. Theexperimental result obtained with and without ultrasonic vibrations superimposed will be compared and discussed other to investigate the effect of the ultrasonic vibration on the edge quality of blanked products. By doing so, it is expected that sufficient information on the quality of blanked products can be obtained from a number of experiment carried out as less as possible, and thus the objective of this proposal can be achieved very economically. This is alsoconsistentwith thegoalgenerally required by industries.
[1] A. Pasierb and A. Wojnar. “An experimental investigation of deep drawing and drawing processes of thin - walled products with utilization of ultrasonic vibrations”, Journal of Materials Processing Technology, Vol 34, pp.489-494, 1992.
[2] K. Siegert and A. Mock,“Wire drawing with ultrasonically oscillating dies”, Journal of Materials Processing Technology, Vol 60, pp.657-660, 1996.
[3] J. Petruzelka, J. Sarmanova and A. Sarman,“The effect of ultrasound on tube drawing”, Journal of Materials Processing Technology, Vol 60, pp.661-668, 1996.
[4] T.C. Lee, L.C. Chan and P.F. Zheng, “Application of the finite-element deformation method in the fine blanking process”, Journal of Materials
[5] T. Jimma, Y. Kasuga, N. Iwaki, O. Miyazawa, E. Mori, K. Ito and H. Hatano,“An application of ultrasonic vibration to the deep drawing process”, Journal of Materials Processing Technology, Vol 80-81, pp.406-412, 1998.
[6] T. Pyttel, R. John and M. Hoogen , “A finite element based model for the description of aluminium sheet blanking”, International Journal of Machine Tools & Manufacture, Vol 40, pp.1993–2002, 2000.
[7]Ming.Li,“An experimental investigation on cut surface and burr in trimming aluminum autobody sheet”International Journal of Materials Processing Technology,Vol113,pp.81-86,2001
[8] S.K. Maiti, A.A. Ambekar, U.P. Singh, P.P. Date and K. Narasimhan, “Assessment of influence of some process parameters on sheet metal blanking”, Journal of Materials Processing Technology, Vol 102, pp. 249–256, 2000.
[9] R. Hambli and M. Reszka, “Fracture criteria identication using an inverse technique method and blanking experiment”, International Journal of Mechanical Sciences, Vol 44, pp. 1349–1361, 2002.
[10]Masao.Murakawa,Masahiko.Jin, “The utility of radially and ultrasonically vibrated dies in the wire drawing process”,Vol113,pp.81-86,2001.
[11] Ridha.Hambli, “Prediction of burr height formation in blanking process
Using neural network”International journal of Mechanical Seciences,Vol44,pp. 2089-2102,2002
[12]J.H.Li,H.Du,Y.S.Niu,X.L.Fu “Research of the plastic status parameter and instantaneous clearance of a punching without burr”,Vol129,pp.305-309,2002
[13] R. Hambli and M. Reszka, “Fracture criteria identication using an inverse technique method and blanking experiment”, International Journal of Mechanical Sciences, Vol 44, pp. 1349–1361, 2002.
[14] A.M. Goijaerts, L.E. Govaert and F.P.T. Baaijens, “Experimental and Numerical Investigation on the Influence of Process Speed on the Blanking Process”, ASME Journal of Manufacturing Science and Engineering, Vol 124, pp.416-419, 2002.
[15]J.H.Li,H.Du,Y.S.Niu,X.L.Fu “Research of the plastic status parameter and instantaneous clearance of a punching without burr”,Vol129,pp.305-309,2002
[16] N. Hatanaka and K. Yamaguchi, “Finite element simulation of the shearing mechanism in the blanking of sheet metal”, Journal of Materials Processing Technology, Vol 139, pp. 64–70, 2003.
[17] M. Hayashi, M. Jin, S. Thipprakmas, M. Murakawa, J.C. Hung, Y.C. Tsai and C.H. Hung, “Simulation of ultrasonic-vibration drawing using the finite element method (FEM)”, Journal of Materials Processing Technology, Vol 140, pp. 30–35, 2003.
[18] V.C. Kumar and I.M. Hutchings, “Reduction of the Sliding Friction of Metals by the Application of Longitudinal or Transverse Ultrasonic Vibration”, Tribology International, 37, pp.833–840, 2004.
[19] S.S.Kim,C.S.Han,Y.-S.Lee“Development of a new burr-free hydro-mechanical punching”,Journal of Materials Processing Technology, Vol 162-163,pp.524-529,2005
[20]Zafer.Tekiner,Muammer.Nalbant,Hakan.G r n“An experimental study for the effect of different clearances on burr,smooth-sheared and blanking force on aluminium sheet metal”,Materials and Design,Vol27,pp.1134-1138,2006
[21] S.A.A.A. Mousavi, H. Feizi, and R. Madoliat, “Investigations on the effects of ultrasonic vibrations in the extrusion process”, Journal of Materials Processing Technology, Vol 187-188, pp. 657-661, 2007.
[22] Y. Daud, M. Lucas and Z. Huang, “Modelling the effects of superimposed ultrasonic vibrations on tension and compression tests of aluminium”, Journal of Materials Processing Technology, Vol 186, pp.179-190, 2007.
[23]C.Husson,J.P.M.Correia,S.Ahzi, , “Finite elements simulations of thin copper sheets blanking:Study of blanking parameters on sheared edge guility” Journal of Materials Processing Technology,Vol199,pp.74-83,2008
[24]G.J.A.Bing,J.Wallbank, “The effect of using a sprung stripper in sheet metal cutting”,Journal of Materials Processing Technology,Vol200,pp.176-184,2008
[25]A.Mackensen , M.Golle , H.Hoffmann , “Experimental investigation of the cutting force reduction during the blanking operation of AHSS sheet materials”, CIRP Annals – Manufacturing Technology,Vol59,pp.283-286,2010
[26]Weiching Yeh,Tsuhsiao Chu,Shiuansheng Wang,Kuanghua Fuh, Kuanhun Chen, “Finite Element Analsys of Blanking Process by Superimposing Ultrasonic Vibrations”,Advanced Materials Research Vol 201-203 pp.126-132
[27] H.D. Hibbitt, P.V. Marcal and J.R. Rice, “A Finite Element Formulation for problems of large strain and displacement”, International Journal of Solids and Structures, Vol 6, pp.1069-1086, 1970.
[28] R.M. Mcmeeking and J.R. Rice, “Finite Element Formulation for Problem of Large elastic-plastic deformation”, International Journal of Solids and Structures, Vol 11, pp.601-616, 1975.
[29] “DEFORMTM 2D Version 9.0 User’s Manual”, Scientific Forming Technologies Corporation.
[30] H.C. Lee, J.S. Choi, K.H. Jung and Y.T. Im, “Application of element deletion method for numerical analyses of cracking”, Journal of Achievement in Materials and Manufacturing Engineering, Vol 35, pp.154-161, 2009.
[31] H.S. Alsos, “A comparative study on shell element deletion and element splitting”, Impact & Crashworthiness Laboratory, Report No. 127, MIT, 1-94, 2004.
[32] A.M. Frudenthal, “The Inelastic Behaviour of Engineering Materials and Structure”, John Wiley, 1950
[33] M.G. Cockroft and D.J. Latham, “Ductility and the workability of metals”, Journal Institute of Metals vol 96, pp. 33–39, 1968.
[34] S.I. Oh, C.C. Chen, and S. Kobayashi, “Ductile Fracture in Axisymmetric Extrusion and Drawing”, J. Eng. Ind. Trans. ASME, 1979, 101, p 36–44.
[35] B. Dodd and Y. Bai, “Ductile Fracture and Ductility”, Academic Press, London, 1987.
[36] F.A. McClintock, A criterion for ductile fracture by the growth of holes, ASME Journal of applied mechanics, Vol 35, pp.363–371, 1968
[37] J.R. Rice and D.M. Tracey, “On the ductile enlargement of voids in triaxial stress fields”, Journal of the Mechanics and Physics of Solids, Vol 17, pp.201, 1969.
[38] M. Oyane, T. Sato, K. Okimoto and S. Shima, “Criteria for ductile fracture and their applications”, Journal of materials processing technology, Vol 4, pp.65–81, 1980.
[39] K. Komori, “Ductile fracture criteria for simulating shear by node separation method”, Theoretical and Applied Fracture Mechanics, Vol 43, pp. 101–114, 2005.
[40] A.M. Goijaerts, L.E. Govaert and F.P.T. Baaijens, “Prediction of ductile fracture in metal blanking”, ASME Journal of Manufacturing Science and Engineering, Vol 122, pp.476-483, 2000.
[41] P. Brozzo, B. Deluca and R. Rendina, “A new method for the prediction of formability limits in metal sheets”, sheet metal forming and formability, Proc. 7th Biennial Conf. Int. Deep Drawing Research Group, 1972.
[42] 余煥騰、陳適範,金屬塑性加工學,三版,全華科技圖書股份有限公司,台北市,1994。
[43] 戴宜傑著,沖壓加工與模具設計,新陸書局,1999年
[44]葉怡成著,實驗計畫法-製程與產品最佳化,五南出版社,2001年
[45] 吳哲葳,「超音波振動輔助沖切加工之斷面品質研究」,國立中央大學,碩士論文,民國100年。