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研究生: 蘇學恭
Hseuh-Kung Su
論文名稱: 一個做為演化性產品開發用的整合架構
An Integrated Framework forEvolutionary Product Development
指導教授: 高信培
Hsing-Pei Kao
口試委員:
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理研究所在職專班
Executive Master of Industrial Management
畢業學年度: 94
語文別: 英文
論文頁數: 145
中文關鍵詞: 為製造與裝配而設計動態特性產品架構產品與製程設計感性工程產品平台規格設計結構矩陣介面發明創新問題解決理論為多樣化而設計公差系統操作元產品家族新產品開發量產客製化
外文關鍵詞: Design Structure Matrix (DSM), Specification, Design for Variety (DFV), Interface, Product Architecture, Product Family, TRIZ, Kansei Engineering, Dynamic Characteristic, Product and Process Design, Tolerance, Design for Manufacture and Assembly (DFMA), Product Platform, System Operator, New Product Development, Mass customization
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  • 無疑的新產品開發是重要的,對每一家製造型公司來說.新產品開發的工作內容是龐大且複雜的,如何以最短的開發時間上市,並且有著最低的成本一直是組織所關注的焦點。隨著科技的進步和顧客偏好的善變以及新利基市場的開拓,各公司在從事新產品開發若能事前注意到產品演化的問題,在一開始從事新產品與製程設計時,就有系統的來進行,並在產品與製程設計階段裡做好規格公差的設定,並在一開始就賦予後續世代產品的最大自由度的調整空間,將會大大地有助於各公司.
    本文以TRIZ來對產品科技進行預測,以感性工程來預測顧客偏好,用Team-based DSM來系統化地整理新產品開發的各項工作做好重新安排,用DFV來規劃產品多樣化,用產品家族來分割各類產品,最後,並以手機作為此一整合性架構的個案研討,並將焦點集中在以手機照相功能模組進行公差設定與運用田口動態特性來進行手機機殼之產品家族問題的運用上。


    There is no doubt that new product development is important. To every manufacturing company, the tasks and activities of new product development is complex and huge. How to reduce the time to market with lowest cost is focused for all manufacturing organizations. Go along with the quickly progress of technology, the fickle changes of customer preference and the exploit of new niche market, if the companies can pay attention to the issues about the evolution of products before doing new product development, and do the product and process design, also in the stages of product and process design do the best to tolerance determinate, giving the maximum freedom of adjustment space for next generation product in the beginnings will help every organizations greatly.
    In this thesis offer an integrated framework for evolutionary product development, we use the System Operator in TRIZ to predict the evolution of technologies, Kansei engineering to predict the preferences of customer’s satisfactions, Team-based DSM to rearrange the tasks and act ivies systematical, DFV to plan the varieties of products, Product Families to segment the product’s catalogues. Finally we use cell phone to be the case study for this Integrated Framework of Evolutionary Product Development. The case study will focus on the camera module’s specifications and tolerances in cell phone by Taguchi’s Tolerance Setting to tolerance determination, also on the plastic injection molding by Taguchi’s Dynamic Characteristic to solve the Product Family’s problems.

    TABLE OF CONTENTS III LIST OF FIGURES VI LIST OF TABLES IX CHAPTER I INTRODUCTION 1 CHAPTER Ⅱ LIERATURE REVIEW 10 2.1 Product Development, Concurrent Engineering and Evolutionary -10- 2.1.1 Product Development -10- 2.1.2 Concurrent Engineering -11- 2.1.3 Evolutionary -13- 2.2 Pridiction Development -17- 2.3 Design Structure Matrix -22- 2.4 Design For Variety -25- 2.5 Product Sepecification -30- 2.6 Tolerance Setting -33- 2.7 Dynamic Characteristic of Taguchi Method -36- CHAPTER III MODELING FRAMEWORK 39 3.1 Research Questions -39- 3.2 Modelling -40- 3.3 The Product Development Process -41- 3.3.1 General Process -41- 3.3.2 Waterfall/Stage Gate Process -42- 3.3.3 Spiral Process -43- 3.3.4 Evolutionary Prototyping -45- 3.3.5 Evolutionary Delivery -46- 3.3.6 Design For Six Sigma -46- 3.4 Proposal Framework -53- CHAPTER IV DETAILED ELEMENTS OF IFEPD 56 4.1 Information Recovery -56- 4.1.1 System Operator in TRIZ -56- 4.1.2 Kansei Engineering -57- 4.2 Product Design -60- 4.2.1 Design For Variety -60- 4.2.2 Product Architecture -63- 4.2.3 Product Platform -65- 4.2.4 Product Family -67- 4.2.5 Design For Manufacturing and Assembly -71- 4.2.6 Characteristics and Specifications -72- 4.2.7 Tolerance Design -76- 4.2.8 Dynamic Characteristic of Taguchi Method -80- 4.3 Interface Management -83- 4.3.1 Design Structure Matrix -84- 4.3.2 Team-Based DSM -85- 4.3.3 Component-Based DSM -86- 4.4 Manipulating the DSM -87- 4.4.1 Building the DSM -87- 4.4.2 Partitioning the DSM -87- 4.4.3 Clustering the DSM -89- CHAPTER V CASE STUDY 91 5.1 Background -94- 5.1.1 The Hardware of Cell Phone -95- 5.1.2 Evolution -99- 5.1.3 Product Development Characterization -100- 5.2 Steps of Evolutionary Product Development -102- 5.2.1 System Operator -102- 5.2.2 Kansei Engineering -102- 5.2.3 Team-Based DSM -107- 5.2.4 Design For Variety -114- 5.2.5 Taguchi’s Tolerance Setting -116- 5.2.6 Taguchi Dynamic Characteristic -123- CHAPTER VI CONCLUSIONS AND RECOMMENDATIONS 131 6.1 Conclusion -131- 6.2 Recommendation for the Future Study -132- REFERENCE 134

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