| 研究生: |
林峻葳 Jiunn-Uei Lin |
|---|---|
| 論文名稱: |
板金雷射成形之有限元素分析 Thermal-mechanical analysis on the laser forming process of sheet metals |
| 指導教授: |
葉維磬
Wei-Ching Yeh |
| 口試委員: | |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 畢業學年度: | 94 |
| 語文別: | 中文 |
| 論文頁數: | 96 |
| 中文關鍵詞: | 成形角度 、雷射成形 |
| 外文關鍵詞: | bending angle, laser-forming |
| 相關次數: | 點閱:10 下載:0 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
摘要
本文應用MARC有限元素軟體分析雷射加工板材成形問題。為了解MARC應用於雷射成形問題的可靠性及妥適性,本文首先利用雷射加工板材成形的實驗驗證有限元素解的準確性,並分別探討加工製程中雷射功率、雷射光徑、板材厚度及掃描速度,在雷射加工成形為溫度梯度機制(Temperature gradient mechanism)下對成形角度的影響,進而提出成形角度之經驗公式與預測方法。
Abstract
The laser-forming process is a new flexible forming process without rigid tools and external force. The laser beam is assumed to be Gaussian mode and the coupled thermo-elastoplastic problem is treated as three-dimensional. The deformation pattern of specimens have been calculated numerically and the transient response of the bending angle has been validated by experiments. The relationship between the bending angle and laser-forming parameters, such as laser power, spot size, thickness, and scan speed are studied in detail by FEM simulation. The research proposed formulate to calculate the bending angle successively.
參考文獻
[1] R.W McCarthby, Thermo-mechanism forming of steel plates using laser line heat, PhD thsis, Massachusetts Institude of Technology, 1985.
[2] Y.Namba, Laser forming of metal and alloys, Proceeding of LAMP Osaka, pp.601-606, 1987.
[3] K.Scully, Laser line heating, J.Ship Prod.3, Vol.4, pp.237-246, 1987.
[4] M.Geiger, F.Vollertsen and G.Deinzer, Flexible straightening of car body shells by laser forming, Sheet Metal and Stamping Symposium SAE Special Publication, Vol.944, Warrendale, PA, pp.37-44, 1993.
[5] M.Geiger, H.Arnet and F.Vollertsen, Laser forming, Manufacturing Systems, NO.24, Vol.1, pp.43-47, 1995.
[6] J.Zhong, L.Qingbin, W.Shichun, J.Northwestern Polytechnical Univ.14, Vol.4, pp.645-646, 1996.
[7] C.L.Yau, K.C.Chan and W.B.Lee, Laser bending of lead frame materials, Journal of Materials Processing Technology, Vol.82, pp.117-121, 1998.
[8] F.Vollertsen and M.Geiger, The mechanisms of laser forming, Annals of the CIRP, Vol.42, pp.301-304, 1993.
[9] F.Vollertsen, M.Geiger and W.M.Li, FDM and FEM simulation of laser forming:a comparative study, Advance Technology of Plasticity, Proceedings of the forth International Conference on Technology of Plasticity, Beijing, P.R.China, pp.1793-1798, 1993.
[10] F.vollertsen, An analytical model for laser bending, Lasers in Engineering, Vol.2, pp.261-276, 1994.
[11] H.Arnet, F.Vollertsen, Extending laser bending for the generation of convex shapes, Proceedings of the Institution Engineering, J.Eng.Manuf.B, Vol.209, pp.433-442, 1995.
[12] F.Vollertsen, I.Komel and R.Kals, The laser bending of steel foils for microparts by the buckling mechanism-a model, Modeling Simulation Material Science, pp.107-119, 1995.
[13] Th.B.Kermanidis, An.K.Kyrsanidi, Sp.G.Pantelakis, Numerical simulation of the laser forming process in metallic sheet metals, Proceedings of the International Conference on Computer Methods and Experimental Measurements for surface Treatment Effects, 002779, pp.307-316, 1997.
[14] Zhong Ji, Shichun Wu, FEM simulation of the temperature field during the laser forming of sheet metal, Journal of Materials Processing, Vol.74, pp.89-95, 1998.
[15] P.J.Cheng, S.C.Lin, An analyticial model for the temperature field in the laser forming of sheet metal, Journal of Materials Processing Technology, Vol.101, pp.260-267, 2000.
[16] P.J.Cheng, S.C.Lin, An analyticial model to estimate angle formed by laser, Journal of Materials Processing angle formed by laser, Journal of Materials Processing Technology, Vol.108, pp.314-319, 2000.
[17] Thomas Hennige, Develpoment of irradiation strategies for 3D-laser forming, Journal of Materials Processing Technology, Vol.103, pp.102-108, 2000.
[18] J.Lawrence, M.J.Schmidt and L.Li, The forming of mild steel plates with 2.5KW high power diode laser, International Journal Machine & Manufacture, Vol.41, pp.967-977, 2001.
[19] Li.Wenchuan, Y.Lawrence.Yao, Numerical and Experimental Investigation of Convex Laser Forming Process, Journal of Manufacturing Process, Vol.3/NO.2, 2001.
[20] Wu.Shichun, Ji.Zhong, FEM simulation of the deformation field during the laser of sheet metal, Journal of Materials Processing Technology, Vol.121, pp.269-272, 2002.
[21] N.Hao, L.Li, Finite element analysis of laser tube bending process, Applied Surface Science, Vol.208-209,pp.437-441, 2003.
[22] Hsieh-Shen Hsieh, Jehnming Lin, Thermal-mechanical analysis on the transient deformation during plused laser forming, Journal of Machine Tools & Machine Tools & Manufacture, Vol.44, pp.191-199, 2004.
[23] Guan Yanjin, Sun Sheng, Zhao Guoqun, Luan Yiguo, Influence of materials properties on the laser-forming process of sheet metals, Journal of Materials Processing Technology, Vol.167, pp.124-131, 2005.
[24] G.Chen, X.Xu, C.C.Poon and A.C.Tam, Experimental and Numerical Studies on Microscale Bending of Stainless Steel with Pulsed Laser, Transaction of the ASME, Vol.66, pp.772-779, 1999.
[25] W.F.Chen, D.J.Ham, Plasticity for Structural Engineers, Springer-Verlag New York, 1998.
[26] 吳立仁, 鋼板熱彎成形模擬分析研究, 國立成功大學, pp.18-20, 2002.
[27] H.D.Hibbit, P.V.Marcal and J.R. Rice, A Finite Element Formulation for Problems of Large Strain and Large displacement, Int.J.Solids struct, Vol.6, pp.1069-1086, 1970.
[28] R.M.Mcmeeking and J.R.Rice, Finite Element Formulation for Problems of Large Elastic-Plastic Deformation, International Journal of Materials Sciences, Vol.11, pp.601-616, 1975.
[29] Y.Ueda, K.Iida, M.Saito and A.Okamoto, Finite element model and residual stress calculation for multi-pass welded joint between a sheet metal and the penetrating pipe, Modeling of Casting, Welding and Advanced Solidification Processes-V, pp.219-227, 1991.
[30] F.P.Incropera, D.P.de Witt, Fundamentals of Heat and Mass Transfer, John Wiley & Sons, 1996.
[31] Theory and user information, MARC Analysis is Research Corporation, Volume A. Version K7.
[32] A.C.Ugural, Stresses in Plates and Shells, McGraw-Hill Book Company, pp.192-193, 1981.
[33] 江卓培, 新式多光源之研發與固化收縮變形之分析, pp.73-76, 2004.
[34] IMSL MATH/LIBRARY, User’s Manual, Fortran Subroutines for Mathmatical Allpications, IMSL, Inc., Ver2.0, pp.1030-1035, April, 1992.