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研究生： 蕭家良
Chia-liang Hsiao
論文名稱： 鋁合金薄片吹氣成型製造手機外殼之研究
The research of blow forming of aluminum alloy sheet for cell phone case
指導教授： 李雄
Shyong Lee
口試委員:
學位類別： 碩士
Master
系所名稱： 工學院 - 機械工程學系在職專班
Executive Master of Mechanical Engineering
畢業學年度： 100
語文別： 中文
論文頁數： 132
中文關鍵詞： 吹氣成形 、手機外殼 、鋁合金AA5083 H18
外文關鍵詞： AA5083 H18, Cell phone case, Blow forming
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    • 本研究採用鋁合金AA5083 H18薄板材針對手機產品的金屬外殼進行吹氣成形，利用超塑成形熱壓機吹製一類似手機外殼的長方形開口盒，近年來由於3C產品的趨勢偏向輕、薄、短、小與其多變性，故本研究目標針對吹氣成型製程應用在手機產品上外，尚須達到成型速度快，成品外觀的小R角與微細表面的外觀需求。因此，本研究先以現有自製的模具墊塊做實驗，將成型條件分為兩組，一組為固定成型溫度，變更成型壓力與時間，另一組為固定成型壓力與時間，變更成型溫度，藉此找出成型溫度、成形壓力、成型時間與外觀R角表面微細紋路間的關係後，最後再以委託廠商製做有表面微細紋路造型的墊塊，配合調整後的參數實作並分析其成品成型性。

    In this study, we applied the blow molding process with the aluminum alloy AA5083 H18 material for the metal case of the cell phone products. Firstly, we use the superplastic forming machine to blow the rectangular opening box that similar to cell phone case. In recent years the trend of 3C products tend to be light, thin, short, small and variability, so It is the objective of this study the blow molding process applications on the mobile phone products, And it would need to achieve fast blow molding, small radius on the outline edge of the mobile phone products and 3D pattern appearance of the mobile phone product surface. Therefore, this study was started to experiment with the existing tooling hand-made plate. Firstly, the molding conditions are divided into two groups. One of group was fixed-forming temperature with the different molding pressure and time. Another group was fixed molding pressure and time with the different molding temperature. Base on the datum of the two groups to find out the relation by forming temperature, forming pressure, forming time, the radius of the outline surface and the fine line of the outline surface. Finally to apply the adjusted-forming condition we find with the vendor’s tooling plate to blow the finished product with fine line on the surface.

    摘 要 ................................ ................................ ................................ .......... i Abstract ................................ ................................ ................................ ......... ii 致 謝 ................................ ................................ ................................ ........ iv 目 錄 ................................ ................................ ................................ ......... v 圖目錄 ................................ ................................ ................................ ........ viii 表目錄 ................................ ................................ ................................ ........ xiv 符號說明 ................................ ................................ ................................ .... xvi 第一章 緒論 ................................ ................................ ................................ . 1 1-1 前言 ................................ ................................ ................................ 1 1-2 5083鋁合金的特性簡介 [1] ................................ ........................... 2 1-3 超塑成形概論 ................................ ................................ ............... 3 1-4 一般超塑成形製程 ................................ ................................ ....... 5 1-5 超塑成形的特性 ................................ ................................ ........... 7 1-6 研究目標 ................................ ................................ ....................... 8 第二章 基本原理 ................................ ................................ ....................... 12 2-1 超塑成形組方程式 ................................ ................................ . 12 2-2 超塑成形理論 ................................ ................................ ............. 13 2-3 空孔形成機制 ................................ ................................ ............. 15 2-4 鋁合金材料的命名規範 ................................ ............................. 18 第三章 實驗配置與步驟 ................................ ................................ ........... 25 3-1 實驗材料 ................................ ................................ ..................... 25 3-2 實驗設備 ................................ ................................ ..................... 25 3-3 吹氣成型模具設計 ................................ ................................ ..... 27 3-3-1 吹氣成形模具材料 ................................ .......................... 27 3-3-2 吹氣成型模具設計 ................................ .......................... 27 3-3-3 吹氣成型模具設計注意事項 ................................ .......... 34 3-4實驗步驟 實驗步驟 ................................ ................................ ....................... 35 第四章 實驗結果與討論 ................................ ................................ ........... 36 4-1 手機外殼之吹氣成形實驗結果 ................................ ................. 36 4-2 手機外殼成型之觀最小 R角分析 ................................ ......... 60 4-2-1 外觀 R角與成型溫度間的關係 ................................ ..... 60 4-2-2 外觀 R角、成型壓力與時間的關係 ..................... 61 4-3 手機外殼成型之厚度分析 ................................ ......................... 71 4-3-1 厚度分佈與成型溫間的關係 ................................ ...... 71 4-3-2 厚度分佈、成型壓力與時間的關係 ...................... 73 4-4 手機外殼成型之空孔分析 ................................ ......................... 77 4-4-1 空孔分佈與成型溫度間的關係 ................................ ...... 78 4-4-2 空孔分佈與成型壓力間的關係 ................................ ...... 78 4-5 手機外殼成型之觀表面微細紋路實驗結果 ....................... 104 第五章 結論 ................................ ................................ ............................. 107 參考文獻 ................................ ................................ ................................ ... 109

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