應用田口方法於電子薄膜配方之最佳製程條件之探討

簡易檢索 / 詳目顯示

回結果列表

研究生：	丘建華 Jian-Huan Quan
論文名稱：	應用田口方法於電子薄膜配方之最佳製程條件之探討
指導教授：	何應欽 Ying-Chin Ho
口試委員:
學位類別：	碩士 Master
系所名稱：	管理學院 - 高階主管企管碩士班 Executive MBA Program
畢業學年度：	89
語文別：	中文
論文頁數：	64
中文關鍵詞：	穩健化設計、聚醯胺酸、聚醯亞胺、製程改善、田口方法
相關次數：	點閱：12 下載：0
分享至:	分享至facebook 分享至twitter

查詢本校圖書館目錄查詢臺灣博碩士論文知識加值系統勘誤回報

聚醯亞胺(Polyimide，PI)型電子薄膜在LCD、半導體及IC 封裝之應用極為廣泛，
目前國內所需之PI 相關材料，絕大部份由美日進口，創新薄膜科技是目前國內唯一有
自製能力及量產PI 材料的公司，相關之PI 型IC 軟性基板更為全球第二家製造及供應
商。此薄膜材料雖毛利甚高，然而客戶對其品質之要求極為嚴苛。和其他電子產品一樣，
此薄膜材料同時需面對市場價格的滑落，又客戶所要求的品質卻愈來愈高。因此，如何
使製造成本能有效的控制及降低，同時能提升原來之品質，便成了此產品能否繼續維持
競爭力的重要考慮。有鑑於此，本研究採用田口方法(Taguchi Method)，一方面期望能
在最短時間、最低成本、最少實驗次數、最簡便的分析方法及現有資源條件下，來協助
公司完成製程參數之穩健化設計，目標為降低20%之製造成本並同時能提升原來之品
質水準。另一方面也希望能透過田口方法，找出影響製程之最大因素，並達到降低變異、
改善品質、提升競爭能力之目的。
本研究選定工廠之高分子聚合站之製程為改善標的，依田口式品質工程之實驗設
計，選定L18 直交表，配置8 個控制因子，於每組實驗條件中試作6 件樣品，量測聚
醯胺酸(Polyamic Acid，PAA)之黏度和其穩定性為品質特性。本研究之目的是期望能在
最短時間內合成PAA。初步估計生產相同規格之PAA 時，若反應時間能有效縮短，則
可由人工及製造費用的降低，來達到降低製造成本的目的。
研究結果顯示，透過田口方法已有效降低PAA 之製造成本約235%，同時也使得線
上加工條件得以簡化並增加效率、產品之品質也更加穩定。

摘要--------------------------------------------------------------------------------------------------------i
謝誌-------------------------------------------------------------------------------------------------------ii
目錄------------------------------------------------------------------------------------------------------iii
圖目錄---------------------------------------------------------------------------------------------------vi
表目錄--------------------------------------------------------------------------------------------------vii
第一章緣起與目的---------------------------------------------------------------------------------1
1-1 研究動機------------------------------------------------------------------------------------1
1-2 公司簡介------------------------------------------------------------------------------------1
1-3 產業簡介------------------------------------------------------------------------------------2
1-3-1 前言---------------------------------------------------------------------------------2
1-3-2 驅動IC 封裝方式介紹----------------------------------------------------------2
1-3-3 COF 與TCSP -----------------------------------------------------------------------3
1-3-4 產業簡介結語---------------------------------------------------------------------5
1-4 產品及製程簡介---------------------------------------------------------------------------6
1-4-1 聚醯亞胺產品----------------------------------------------------------------------6
1-4-2 合成聚醯亞胺之製程-------------------------------------------------------------7
1-5 研究方法-------------------------------------------------------------------------------------7
1-6 論文架構------------------------------------------------------------------------------------8
第二章相關文獻探討------------------------------------------------------------------------------9
2-1 文獻回顧-------------------------------------------------------------------------------------9
2-1-1 田口式品質工程的發展----------------------------------------------------------9
2-1-2 田口方法與品質改善------------------------------------------------------------10
2-2 田口方法簡介-----------------------------------------------------------------------------13
2-2-1 品質機能的變異與其損失------------------------------------------------------14
2-2-2 田口理論中"損失"的定義------------------------------------------------------15
2-2-3 田口式品質工程與傳統的實驗計畫法的差別------------------------------18
iv
2-2-4 產品設計三階段------------------------------------------------------------------18
2-2-5 田口方法之名詞介紹------------------------------------------------------------19
2-2-6 實驗設計步驟---------------------------------------------------------------------21
2-2-7 品質特性值的分類---------------------------------------------------------------21
2-2-8 特性值的種類及S/N 比---------------------------------------------------------23
2-2-9 望目特性的參數設計------------------------------------------------------------25
2-2-10 品質改善的實驗計畫-----------------------------------------------------------26
2-2-11 直交表入門-----------------------------------------------------------------------27
2-2-12 因子配置--------------------------------------------------------------------------29
2-2-13 混合系直交表的配置-----------------------------------------------------------31
2-2-14 生產線外(Off-Line)的品質工程----------------------------------------------33
2-2-15 參數設計程序--------------------------------------------------------------------34
2-2-16 田口方法簡介結語--------------------------------------------------------------34
第三章田口式實驗設計--------------------------------------------------------------------------36
3-1 實驗設計理念------------------------------------------------------------------------------36
3-2 理想機能------------------------------------------------------------------------------------37
3-3 實驗過程------------------------------------------------------------------------------------37
3-3-1 PAA 合成步驟----------------------------------------------------------------------37
3-3-2 實驗要因分析及選定-------------------------------------------------------------38
3-3-3 L18 直交表及實驗要因選定-----------------------------------------------------39
3-3-4 L18 直交表與因子配置-----------------------------------------------------------43
第四章結果與討論--------------------------------------------------------------------------------44
4-1 S/N 比及靈敏度之輔助表----------------------------------------------------------------44
4-2 S/N 比及靈敏度之要因效果圖----------------------------------------------------------46
4-3 最適條件推定------------------------------------------------------------------------------48
4-4 確認實驗------------------------------------------------------------------------------------48
4-5 成果與討論---------------------------------------------------------------------------------49
4-5-1 成本方面---------------------------------------------------------------------------49
4-5-2 其它方面----------------------------------------------------------------------------49
第五章結論與建議---------------------------------------------------------------------------------51
5-1 結論------------------------------------------------------------------------------------------51
5-2 建議------------------------------------------------------------------------------------------51
參考文獻-----------------------------------------------------------------------------------------------52

                                

參考文獻
[1] 矢野宏, 簡易品質工程, 中國生產力中心, 陳耀茂譯, 1990.
[2] 白賜清, 工業實驗計畫法, 中華民國品質管制學會, 1996.
[3] Barker, T.B., Quality Engineering by Design:Taguchi’s Philosophy, Quality
Progress, 1986.
[4] 田口玄一, 品質設計的實驗計畫法, 中國生產力中心, 黃廷彬譯, 1991.
[5] Phadke, M.S., Quality Engineering using Robust Design, Prentice-Hall, 1989.
[6] 黃廷彬、蔡春榮, 田口式品質工程技術手冊, 中國生產力中心, 1994.
[7] 彭成憲、周昭宇,"應用田口方法與品質機能展開於品質機能展開於品質之
提升," 中華民國第1 屆可靠度與維護度工程技術研討會論文集, 國立台灣
大學, 1995, p.153-158.
[8] Torng, C-C., Chou, C-Y. and Liu, H-R., "Application of Taguchi Parameter
Design in the Quality Improvement of Wastewater Treatment," 中國工業工程
學會86 年度年會論文集, 國立中山大學, 1998, p.353-357.
[9] Cheng, B.W. and Maghsoodloo, S., "Optimization of Mechanical Assembly
Tolerances Incorporating Taguchi''s Quality Loss Function, Journal of
Manufacturing Systems," Vol. 14, No. 4, 1995, p.264-276.
[10] 曾世昌、鄭博文、林育星, "應用田口方法於塑膠射出成型製程分析," 中華民
國第1 屆可靠度與維護度研討會論文集, 1995, p.159-165.
[11] 李驊登、楊永名、于劍平, "放電加工表面特性之田口分析," 中國機械工程學
會第十二屆學術研討會年會論文, 1995, p.429-436.
[12] Hsieh, C-H., Chou, J-H. and Wu, Y-J. Engin, "Taguchi-Genetic Algorithms for
Optimizing GM (1, 1) Model," Journal of Grey Systems, 3, 2000, p.245-254.
[13] Lin, J-L., Wang, K-S., Yan, B-H. and Tarng, Y-S., "Optimization of the Electrical
Discharge Machining Process Based on the Taguchi Method with Fuzzy Logics,"
Journal of Materials Processing Technology, Vol.102, Issue:1-3, 2000, p.48-55.
[14] Jiang, B.C., Chang, J.C.L., Black, J.T. and Kutz, L., "Determine/Optimize An
Industrial Robot’s Process Capability Using Taguchi Methods," Transactions of
the North American Manufacturing Research Institute of SME 1990, p.266-272,
also as SME technical paper MS90-239.
[15] Sung, M-H., Lingineni, M. and Hwang, H-G., "A New Approach to Cutting Tool
Selection Using the Taguchi Method and Expert System, " Journal of Da-Yeh
Institute of Technology, 1(1), 1992, p. 127-139.
[16] 林朝蒼、鄭燕琴, "利用田口方法動態特性改善惠氏電橋量測機能," 品質管制
月刊, 第29 卷, 第十期, 1993, p.37-50.
[17] Antony, J., "Simultaneous Optimization of Multiple Quality Characteristics in
Manufacturing Processes Using Taguchi''s Quality Loss Function, " International
Journal of Advanced Manufacturing Technology," Vol. 17 (2), 2001, p.134-138.
[18] Li, M-H. Caleb, "Optimizing Operating Conditions by Selection of Optimal
Threshold Value for Digital-Digital Dynamic Characteristic," International
Journal of Advanced Manufacturing Technology, Vol. 17, Issue 3, 2001,
p.210-215.
[19] Hong, C-L., Lin, C-Y. and Lai, J-Y., "Improvement of a Dimensional
Measurement Process Using Taguchi Robust Designs," Quality Engineering - an
International Journal, Vol. 9, No. 4, p.561-573.
[20] Wang, G-J., Tsai, J-C., Tseng, P-C. and Chen, T-C., "Neural-Taguchi Method for
Robust Design Analysis," Journal of the Chinese Society of Mechanical
Engineers, Vol. 19, No. 20, 1998, p.223–230.
[21] 劉克琪, 實驗設計與田口式品質工程, 華泰書局, 1994.
[22] 黎正中譯, 穩健設計之品質工程, 台北圖書, 1989.
[23] 鐘清章, 田口式品質工程導論, 中華民國品質管制學會, 1989.
[24] Belavendram, N., "Quality by Design," Prentice Hall, 1995.
[25] Roy, P.K., "A Primer on the Taguchi Method, Competitive Manufacturing
Series," Van Nostrand Reinhold, NY 1990.
[26] Ross, P.J., "Taguchi Techniques for Quality Engineer," McGraw-Hill, NY 1996.
[27] Kackar, R.N., "Taguchi’s Quality Philosophy: Analysis and Commentary,"
Quality Press, 1986.
[28] Kackar, R.N., "Off-Line Quality Control, Parameter Design and the Taguchi
Method," Journal of Quality Technology, Vol. 17, No. 4, 1985, p. 176-188.
[29] Hsu, H-H., "A Windows-Based Computer Software for Taguchi Methods," Ph.D.
Dissertation, Auburn University, Alabama, 1988.
[30] Box, G.E.P., "Signal to Ratios, Performance Criteria and Transformation, "
Technometrics, 1988.
[31] Sullivan, L.P., "Quality Function Deployment," Quality Progress, No. 6, June
1986.
[32] Fowlkes W.Y., "Engineering Methods for Robust Product Design," Addison
Wesley Publishing Company, 1995.
[33] 王俊志、吳佩霖, "在工件溫度限制下最大材料移除率之銑削條件探討," 第十
七屆中國機械工程學術研討會, 2000.
[34] 張嘉隆、蘇安瑜、周至宏、姚文隆, "田口方法在凸輪軸頸研磨之最佳化參數
設計之應用," 第十七屆中國機械工程學術研討會, 2000.
[35] 向四海、武韡, "鋁基粉末複合材料之最佳熱間擠製加工條件之探討," 第十七
屆中國機械工程學術研討會, 2000.
[36] 翁宇生、鄭正元, "用田口實驗分析法解決半導體雷射快速原型系統過深硬化
現象之研究," 第十七屆中國機械工程學術研討會, 2000.
[37] 姚文隆、曾昱晨、周至宏、傅兆章、賴維祥、許丕明, "粉末式3D Printing
快速原型機系統參數最佳化設計," 第十七屆中國機械工程學術研討會,
2000.
[38] 湯富俊、林士傑, "High Speed Milling of Hardened SKD61 Tool Steel Using
TiAlN Coated Cemented Tungsten Carbide Tooling," 第十七屆中國機械工程
學術研討會, 2000.
[39] 許慶文, "以田口實驗計劃法探討17"顯示器之焊錫性研究," 國立台北商專學
報, No. 54, 2000, p.27-52.
[40] Chen, S.-L and Shen, D., "Optimization and Quantitative Evaluation of the
Qualities for Nd-YAG Laser Transformation Hardening, " International Journal of
Advanced Manufacturing Technology, Vol. 15 Issue 1, 1999, p.70-78.
[41] Yan, B-H., Wang, C-C., Liu, W-D. and Huang, F-Y., "Machining Characteristics
of Al2O3/6061Al Composite using Rotary EDM with a Disk like Electrode,"
International Journal of Advanced Manufacturing Technology, Vol. 16, Issue 5,
2000, p.322-333.
[42] Hwang, K-H., Lee, K-W. and Park, G-J., "Robust optimization of an automobile
rearview mirror for vibration reduction, " Structural and Multidisciplinary
Optimization, Vol. 21, Issue 4, 2001, p.300-308.
[43] Tarng, Y. S., Yang, W-H. and Juang, S-C., "The Use of Fuzzy Logic in the
Taguchi Method for the Optimization of the Submerged Arc Welding Process,"
International Journal of Advanced Manufacturing Technology, Vol. 16, Issue 9,
2000, p.688-694.
[44] Arunachalam, S., Gunasekaran, A. and O''Sullivan, N. G., "Taguchi-Controlled
Knowledge-Based Assistant for Improving Quality of Hollow Cylindrical
Sections," International Journal of Advanced Manufacturing Technology, Vol. 15,
Issue 7, 1999, p.503-508.
[45] Lin, K. S., Wang, B.-H. and Yan, Y-S., "An Investigation into Improving Worn
Electrode Reliability in the Electrical Discharge Machining Process,"
International Journal of Advanced Manufacturing Technology, Vol. 16, Issue 2,
2000, p.113-119.
[46] Vega, R., Pardo, E., Barrado, M.A. and de la Fuente, J.L. del Valle, "Application
of the Taguchi experimental design to the optimization of a photo-oxidation
procedure for trace metal analysis in freshwater," Journal of Analytical
Chemistry, Vol. 350, Issue 3, 1994, p.139-144.
[47] Jeng, Y., Wong, Y-S. and Ho, C-T., "Curing Characteristics of the Photopolymer
Used in the Solid Laser-Diode Plotter RP System," International Journal of
Advanced Manufacturing Technology, Vol. 17, Issue 7, 2001, p.535-542.
[48] Li, M-H. C. and Chou, C-Y., "Target Selection for an Indirectly Measurable
Quality Characteristic in Unbalanced Tolerance Design, " International Journal of
Advanced Manufacturing Technology, Vol. 17, Issue 7, 2001, p.516-522.
[49] Onuh, H., "Improving Stereo lithography Part Accuracy for Industrial
Applications," International Journal of Advanced Manufacturing Techno logy,
Vol. 17, Issue 1, 2001, p.61-68.
[50] Li, M-H. C., "Quality Loss Function Based Manufacturing Process Setting
Models for Unbalanced Tolerance Design," International Journal of Advanced
Manufacturing Technology, Vol. 16, Issue 1, 2000, p.39-45.
[51] Ko, T-J., Kim, H-S. and Chung, B-G., "Air-Oil Cooling Method for Turning of
Hardened Material," International Journal of Advanced Manufacturing
Technology, Vol. 15, Issue 7, 1999, p.470-477.
[52] 周昭宇、駱文欽, "田口式品質損失函數與母體分配之關係," 中華民國第1
屆可靠度與維護度工程技術研討會論文集, 國立台灣大學, 1995, p.147-152.
[53] 周昭宇等、駱文欽, "田口式望大型損失函數之探討," 中華民國品質管制學會
第31 屆年會暨第1 屆全國品質管理研討論文集, 國立交通大學, 1995,
p.445-450.
[54] 鄭博文、陳春琳, "結合田口氏品質損失函數以求得最佳之成本－公差函數,"
中華民國工業工程學會84 年會論文集, 1995, p.259-266.
[55] 吉澤正孝, 田口氏品質工程講座I：開發、設計階段的品質工程, 中國生產力
中心, 1990.
[56] 蔡春榮, 動態參數設計, 中國生產力中心, 田口式品質工程專業講師培訓講
義, 1995.
[57] 楊致仁, 參數設計, 中國生產力中心, 田口式品質工程訓練講義, 1995.
[58] 陳生鵬、張松富、蔡春榮, 田口式品質工程參數設計及運算軟體, 中國生產
力中心, 序號0100, 1993.

簡易檢索 / 詳目顯示

相關論文