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研究生: 陳建諭
Chien-Yu Chen
論文名稱: MSC.Marc應用於板材壓延成型探討彈塑性界面之研究
指導教授: 葉維磬
Wei-Ching Yeh
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 102
中文關鍵詞: 彈塑界面壓延
相關次數: 點閱:8下載:0
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  • 摘要
    所謂彈塑性界面,即板材壓延成形受輥輪擠壓產生塑性變形過程中彈性轉為塑性性質之交界面。就成形理論而言彈塑性界面即定義板材壓延成形塑性變形場區之邊界。
    利用塑性成形理論探討塑性變形區之邊界,通常在忽略彈性變形影響下以低階多項式近似之,且此邊界於壓延實務難以觀察獲得。因此本文藉由有限元素分析軟體MSC.Marc在考慮彈性變形之條件下,探討板材壓延成型在不同加工條件下的彈塑性界面變化,以期獲得較符合實際之塑性變形邊界,其中討論之加工參數有摩擦係數、壓縮率、周速比及輥徑比。


    ABSTRACT
    The elastic-plastic boundary is known as the interface that the plate materials switch form elastic to plastic by the compression of rolling by rolls.For the forming theories, the elastic-plastic boundary define the area of the plastic deformation that caused by the rolling of the plate materials.
    The plastic deformation boundary discussed by theory of plastic forming usually ignores the effect of the elastic deformation and presented by the low order polynomials. It is also hard to be observed in practice of rolling. This research is subjected to the consideration of elastic deformation and focus on the change of the elastic-plastic boundary during the forming by the finite-element software, MSC. Marc. It is expected to get the practical model of the boundary of plastic deformation. The following parameters are discussed in this thesis: the friction coefficient, the ratio of reduction, the ratio of velocity and the ratio of roll radius.

    目錄 頁碼 摘要 i ABSTRACT ii 致謝 iii 目錄 iv 圖目錄 vii 表目錄 x 符號說明 xi 第一章 緒論 1 1-1 前言 1 1-2 文獻回顧 2 1-3 研究動機與方法 7 1-4 論文架構 8 第二章 基本理論介紹 10 2-1 塑性加工解析法 10 2-2 有限元素基本觀念 11 2-1-1 有限元素求解程序 11 2-1-2 非線性有限元素法 13 2-3 彈塑性界面之判斷依據 15 2-3-1 彈塑性材料之變形行為 15 2-3-2 平面線性等參元素 17 2-3-3 彈塑性之判斷 19 第三章 MSC.Marc有限元素軟體介紹與應用 23 3-1 MSC.Marc 程式編輯 23 3-2 MSC.Marc 分析求解技術定義 24 3-2-1 參考座標系統 24 3-2-2 非線性代數方程組疊代求解方法 26 3-3 MSC.Marc接觸問題的處理 27 3-3-1 接觸之定義 27 3-3-2 接觸面摩擦效應之處理 29 3-4 基本假設 30 3-5 MSC.Marc 應用於壓延成形問題之設定與操作程序 31 3-5-1 前處理 31 3-5-2 分析 33 3-5-3 後處理 34 第四章 結果與討論 35 4-1實驗驗證 35 4-2 同徑壓延之彈塑性界面 38 4-2-1 摩擦條件對彈塑性界面之影響 38 4-2-2 壓縮率對彈塑性界面之影響 39 4-2-3 周速比對彈塑性界面之影響 40 4-3 異徑壓延之彈塑性界面 40 4-3-1 摩擦條件對彈塑性界面之影響 41 4-3-2 壓縮率對彈塑性界面之影響 41 4-3-3 周速比對彈塑性界面之影響 42 4-3-4 輥徑比對彈塑性界面之影響 43 第五章 結論與建議 45 5-1 結論 45 5-2 建議 46 參考文獻 77 附錄1 82

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