| 研究生: |
謝建成 Jian-Cheng Xie |
|---|---|
| 論文名稱: |
MARC應用於雙金屬圓管擠製加工問題之分析 Using the finite element soft MARC to analysis the extrusion of bi-metal tube |
| 指導教授: |
葉維磬
Wei-Ching Yeh |
| 口試委員: | |
| 學位類別: |
碩士 Master |
| 系所名稱: |
工學院 - 機械工程學系 Department of Mechanical Engineering |
| 畢業學年度: | 93 |
| 語文別: | 中文 |
| 論文頁數: | 121 |
| 中文關鍵詞: | 破壞 、有限元素法 、雙金屬圓管 、擠製 |
| 外文關鍵詞: | fracture, finite element, bi-metal tube, extrusion |
| 相關次數: | 點閱:16 下載:0 |
| 分享至: |
| 查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本文應用有限元套裝軟體MARC分析雙金屬圓管擠製問題。為瞭解MARC應用於擠製加工問題的妥適性及選用Cockroft-Latham 準則預測擠製加工之缺限產生的精確性,本文首先依據Chitkara與Aleem[4]之實驗結果驗證有限元素套裝軟體MARC對於雙金屬圓管擠製加工分析之可靠性,接著再依Ko等人[15]之實驗結果驗證有限元素套裝軟體MARC採用Cockroft-Latham準則預測對擠製及鍛粗加工破壞產生的精確性後,則進一步分析加工參數(模具半角、面積縮減率、摩擦條件、蕊材和環狀襯套強度比及面積比)對於蕊材破壞及環狀襯套破壞之影響。
This article uses the finite element soft MARC to analysis extrusion of bi-metal tube. In order to understand that it is suitable for using MRAC to analysis extrusion of bi-metal tube and adopting Cockroft-Latham principle to predict the fracture in extrusion process, first this article proves the trusty of the experiment result [4] in extrusion of bi-metal tube process by using MARC analysis. Secondly, this article proves the accuracy of the experiment result [15] in extrusion and upsetting process by using MARC analysis adopting Cockroft-Latham principle. This article analysis the manufacturing parameters like semi-die angle, the reduction of area, friction condition and etc. to counter with the effect of the core fracture and sleeve fracture.
[1] A. K. Tayal and R. Natarajan, "A finite element analysis of axisymmetric extrusion of composite rods. " International Journal of Machine Tool Design and Research. Volume 21, Issues 3-4, pp. 227-235, 1981
[2] H.J. Park, K. H. Na, N.S. Cho, Y.S. Lee and S.W. Kim, "A study of the hydrostatic extrusion of copper-clad aluminium tube. Journal of Materials Processing Technology. " Volume: 67, pp. 24-28, 1997
[3] Wu C.W. and Hsu R.Q., " Theoretical analysis of extrusion of rectangular, hexagonal and octagonal composite clad rods. " International Journal of Mechanical Sciences, Volume: 42, Issue: 3, March, 2000, pp. 473-486
[4] N.R. Chitkara and A. Aleem, " Extrusion of axi-symmetric bi-metallic tubes form hollow and solid circular billets: a generalised slab analysis of analysis and some experiments. " International Journal of Mechanical Sciences, Volume: 43, pp.1661-1684, 2001
[5] N.R. Chitkara and A. Aleem, " Axi-symmetric tube extrusion/piercing using die-mandrel combination: some experiments and a generalised upper bound analysis. " International Journal of Mechanical Sciences, Volume: 43, pp.1685-1709, 2001
[6] N.R. Chitkara and A. Aleem, "Extrusion of axi-symmetric bi-metallic tubes form solid circular billets: application of a generalised upper bound analysis and some experiments. " International Journal of Mechanical Sciences, Volume: 43, pp.2833-2856, 2001
[7] N.R. Chitkara and A. Aleem, "Extrusion of axi-symmetric bi-metallic tubes: some experiments using hollow billets and the application of a generalised slab method of analysis. " International Journal of Mechanical Sciences, Volume: 43, pp.2857-2882, 2001
[8] C.G. Kang, Y.J. Jung and H.C. Kwon, "Finite element simulation of die design for hot extrusion process of Al/Cu clad composite and its experimental investigation. " Journal of Materials Processing Technology. Volume: 124, pp.49-56, 2002
[9] C.C. Chen, S. I. Oh and S. Kobayashi, "Part 1 Deformation Mechanics of Extrusion and Drawing. "Journal of Engineering for Industry. Volume:101, 1979
[10] C.C. Chen, S. I. Oh, and S. Kobayashi, " Part 2 Workability in Extrusion and Drawing. " Journal of Engineering for Industry. Volume:101, 1979
[11] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "Criterion for the Prevention of Core Fracture During Extrusion of Bimetal Rods. " Journal of Engineering for Industry. Vol. 104, pp.293-304, 1982
[12] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "An Analytical Approach to the Problem of Core Fracture During Extrusion of Bimetal Rods. " Journal of Engineering for Industry. Vol. 107, pp.247-252, 1985
[13] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "Analysis of Core Fracture in Drawing of Bimetal Rods and Wires. " Journal of Engineering for Industry Vol. 108, pp.133-146, 1986
[14] J.L. Alcaraz, J. Gil-Sevillano and J.M. Martinez-Esnaola, "A fracture condition based on the upper bound method for the extrusion of bimetallic tubes. " Journal of Materials Processing Technology. Vol. 61, pp.265-274, 1996
[15] Dae-Cheol Ko, Byung-Min Kim and Jae-chan choi, "Prediction of surface-fracture initiation in axisymmetric extrusion and simple upsetting of an aluminium alloy. " Journal of Materials Processing Technology Vol. 62, pp.166-174, 1996
[16] K. Saanouni, J.F. Mariage, A. Cherouat and P. Lestriez, "Numerical prediction of discontinuous central bursting in axisymmetric forward extrusion by continuum damage mechanics. "Computer and Structures. Vol. 82, pp.2309-2332, 2004
[17] Hibbit H.D., Marcal P.V. and Rice J.R., "A Finite Element Formulation for Problems of Large Strain and Large displacement. " Int. J. Solids struct. Vol 6, pp.1069-1086, 1970.
[18] Mcmeeking R.M. and Rice J.R., "Finite Element Formulation for Problems of Large Elastic-plastic Deformation. " International Journal of Materials Sciences. Vol.11, pp.601-616, 1975.
[19] A.M. Freudenthal, The Inelastic Behavior of Engineering Materials and Structures. John Eiley & Sons, New York, 1950.
[20] M.G. Cockcroft and D.J. Latham, "Ductility and the workability of metals. " J. Inst. Met. Vol. 96 , pp. 33-39, 1968
[21] M. Oyane, T. Sato, K. Okimoto and S. Shima, "Criteria for ductile fracture and their applications. " J. Mech. Work Technol. Vol. 4 , 65, 1980
[22] P. Brozzo, B. deLuka and R. Rendina, " A new method for the prediction of formability in metal sheet, in Procerdings of the Seventh Biennial Conference on Sheet Metal Forming and Formability. " International Deep Drawing Research Group, 1972.
[23] Hung-Kuk Oh, "Determination of ductile fracture (ductility) at any stresss state by means of the uniaxial tensile test. " Journal of Materials Processing Technology. Vol. 53(3-4), pp. 582-587, 1980
[24] K. Osakada, A. Watadani and H. Sekiquchi, Bull. JSME, Vol.20, pp. 1557-1565, 1977
[25] K. Osakada, J. Koshijima and H. Sekiquchi, Bull. JSME, Vol.21, pp. 1236-1243, 1978
[26] K. Osakada, J. Koshijima and H. Sekiquchi, Bull. JSME, Vol.24, pp. 534-539, 1981
[27] H. Takuda, K. Mori and N.Hatta, "The application of some criteria for ductile fracture to the prediction of the forming limit of the sheet metals. " Journal of Material Process Technology, Vol. 95, pp.116-211, 1999
[28] Heung Nam Han and Keun-Hwan Kim, "A ductile fracture criterion in sheet metal forming process. " Journal of Material Process Technology, Vol. 142, pp.231-238, 2003
[29] C.-G. Kang and H.C. Kwon, "Finite element analysis considering fracture strain of sheath material and die lubricant in extrusion process of Al/Cu clad composites and its experiment investigation. " International Journal of Mechanical Sciences, Vol. 44, pp.247-267, 2002
[30]簡文良, "複合板壓延之有限元素解析及熱間複合板壓延實驗", 國立中山大學/機械工程研究所,碩士論文,2000
[31]黃德福, "複和材擠製之研究", 國立中山大學/機械工程研究所,碩士論文,2002
[32]陳漢璋, "軸對稱擠製加工問題之有限元素分析", 國立中央大學/機械工程研究所,碩士論文,2001
[33]楊文龍," 軸對稱引伸加工問題之有限元素分析",國立中央大學/機械工程研究所,碩士論文,2002
[34]邱國華,"MARC應用於軸對稱擠製加工問題之分析及其驗證",國立中央大學/機械工程研究所,碩士論文,2003
[35]黃志豪,"常溫及溫間引伸加工問題之有限元素分析",國立中央大學/機械工程研究所,碩士論文,2003
[36]廖鴻賓,"MARC應用於冷鍛加工分析及其驗證分析",國立中央大學/機械工程研究所,碩士論文,2003