跳到主要內容

簡易檢索 / 詳目顯示

研究生: 黃濬泓
Jun-Hong Huang
論文名稱: 以上界限法分析雙金屬中空管擠製
Application of a generalised upper bound analysis in extrusion of asi-symmetric bi-metallic tubes
指導教授: 葉維磬
Wei-Ching Yeh
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 機械工程學系
Department of Mechanical Engineering
畢業學年度: 93
語文別: 中文
論文頁數: 94
中文關鍵詞: 上界限法雙金屬流線函數
外文關鍵詞: bi-metallic, upper bound method, stream funcion
相關次數: 點閱:13下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本文目的在利用Hwang[22]所提出的流線函數,來解析雙金屬中空擠製加工,以建構複合材對擠製問題的上界限解析模式。首先利用塑性不可壓縮定理,求取在環狀襯套及蕊材進、出口端之剛塑界面函數,並以上界限理論進而求得擠製消耗總功率,本文數值分析係利用IMSL[10]最佳化程式〝NCONF〞以求得上界限解,將其解與Chitkara[6]所提出的理論、實驗加以比對和驗証,進而探討直線模、曲線模擠製加工的面積減縮率、半模角及摩擦因子等條件對擠製壓力與出口端半徑比之關係。


    The purpose of this investigation is to discuss bi-material tubes extrusion using Hwang[22] proposed stream fuction. Building a model of bi-material upper bound method for extrsion problem. First, using incompressible plastic method to obtain sleeve layer and core layer of rigid/plastic interface fuction, by using upper bound method obtain extrusion of the total power. This investigation is number solution analyse utilize IMSL optimization procedure NCONF to request upper-bound solutin, The solution with Chitkarara[6] proposed theory and experiment prove. Discuss line die and curve die is reduction of area ,the friction factor, the semi-die angle and ect. to counter to with the effect of extrusion pressure and final radius ratio.

    目 錄 頁次 摘要 圖表說明 Ⅲ 符號說明 Ⅵ 第一章 緒論 1-1 前言 1 1-2 研究動機與方法 2 1-3 文獻回顧 3 第二章 上界限理論 2-1 上界限原理 6 2-2 上界限流函數法 11 第三章 複合材中空桿擠製之分析 3-1 基本假設 13 3-2 流函數場的建立 13 3-3 速度場的建立 15 3-4 應變率場之分析 18 3-5 剛塑界面函數 21 3-6 待定函數之參數決定 23 3-7 速度不連續函數 26 3-8 擠製消耗功率計算 28 3-9 數值分析 31 3-10 變形場的建立 32 3-11 剪應變計算 34 第四章 結果與討論 4-1 實驗驗証 38 4-2 摩擦對上界限解的影響 40 4-3 模具半角對上界限解的影響 42 4-4 面積減縮率對上界限解的影響 43 4-5 摩擦因子與面積減縮率對上界限解的影響 43 4-6 模具半角與面積減縮率對上界限解的影響 45 4-7 摩擦因子與模具半角對上界限解的影響 46 第五章 結論與建議 5-1 結論 48 5-2 建議 49 參考文獻 50 附錄(一) 88 附錄(二) 89

    參考文獻
    [1] Dym, C. L., and Shames, I. H., "Solid Mechanice-A Variational Approach",McGraw-Hill,Inc.,New York, (1973).
    [2] Hosford,W. F. and Caddell, R. M., "Metal Forming-Mechanice and Metallurgy",Prentice-Hall,Inc,pp150-153, (1983).
    [3] Johnson, W., and Mellor, P.B. "Engineering Plasticity, "Ellins Horwood,England,pp418-419, (1985).
    [4] Avitzur, B. "Metal Forming:Process and Analsys, "McGraw-Hill,New York, (1968).
    [5] Fox, Robert W. and McDouald, Alan T. "Introduction to Fluid Mechanics, "Southeast Book Company, (1985).
    [6] N.R. Chitkara, A. Aleem, " Extrusion of axi-symmetric bi-metallic tubes form hollow and solid circular billets: a generalised slab analysis of analysis and some experiments. " International Journal of Mechanical Sciences, Volume: 43, pp.1661-1684, (2001).
    [7] N.R. Chitkara, A. Aleem, " Axi-symmetric tube extrusion/piercing using die-mandrel combination: some experiments and a generalised upper bound analysis. " International Journal of Mechanical Sciences, Volume: 43, pp.1685-1709, (2001).
    [8] N.R. Chitkara, A. Aleem, "Extrusion of axi-symmetric bi-metallic tubes form solid circular billets: application of a generalised upper bound analysis and some experiments. " International Journal of Mechanical Sciences, Volume: 43, pp.2833-2856, (2001).
    [9] N.R. Chitkara, A. Aleem, "Extrusion of axi-symmetric bi-metallic tubes: some experiments using hollow billets and the application of a generalised slab method of analysis. " International Journal of Mechanical Sciences, Volume: 43, pp.2857-2882, (2001).
    [10] "IMSL MATH/LIBRARY, User’s Manual, Fortran Subroutines for Mathematical Applications", IMSL, Inc., Ver2.0, April,pp1096-1102, (1992).
    [11] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "Criterion for the Prevention of Core Fracture During Extrusion of Bimetal Rods. " Journal of Engineering for Industry. Vol. 104, pp.293-304, (1982).
    [12] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "An Analytical Approach to the Problem of Core Fracture During Extrusion of Bimetal Rods. " Journal of Engineering for Industry. Vol. 107, pp.247-252, (1985).
    [13] B. Avitzur, R. Wu, S. Talbert and Y. T. Chou, "Analysis of Core Fracture in Drawing of Bimetal Rods and Wires. " Vol. 108, pp.133-146, (1986).
    [14] W. Zoerner, A. Austen and B. Avitzur , "Hydrostatic Extrusion of Hard Core Clad Rad," Journal of Engineering for Industry, Transactions of the ASME,31 ,pp.78-80 (1972).
    [15] Osakada, K., Limb, M. and Mellor P. B., " Hydrostatic Extrusion of Composite Rods With Hard Cores, " Int. J. mech. Sci. Pergamon Pergamon Press, Vol.15, pp.291-307(1972)
    [16] Tayal , A. k., and Natarajan R., "A Finite Element Analysis of Axisymmetric Extrusion of Composite Rods, " Int. J Mach. Tool Des., Vol. 21, pp227-235(1981)
    [17] L. A. Pacheco and J. M. Alexander, "On the hydrostatic Extrusion of Copper-Covered Aluminum Rods" International Conference on Numerical Methods in Industry Forming Process, pp.205-216 (1982).
    [18] M. S. Ragab, A. S. Wifi and G. M. A. Galal, "On the Deformation of imetal Wires by Drawing," Journal Materials Shaping Technology, Vol. 9, No. 2.pp67-65(1991)
    [19] J. L. Alcaraz and J. G. Sevillano, " Safety maps in bimetallic xtrusion, " Journal of Materials Processing Technology 60,pp.133-140.(1996)
    [20] H. J. Park, K. H. Na, N. S. Cho, Y. S. Lee and S. W. Kim, "A study of Hydrostatic extrusion of Copper-Clad Aluminum Tube," Journal of Material Processing Technology 67 pp.24-28 (1997)
    [21]黃永茂、徐宏修 著,〝應用流線予數法於合板壓延解析之研究〞
    國立中山大學,碩士論文 (1992).
    [22]黃永茂、黃德福 著,〝複合材擠製之研究〞國立中山大學,博士論文 (2002).
    [23]黃永茂、蔡迎慶 著,〝應用流線予數法於複合材擠製加工之解析〞
    第十七屆全國力學學會詮論文,台灣大學,台北市,台灣省 (1993).
    [24]葉維磬,吳仲育 著,〝應用流函數法分析通過曲線模之軸對稱擠製問題〞國立中央大學機械工程研究所碩士論文 (1994)
    [25]葉維磬,涂銀發 著,〝以上界限法探擠製加工成型〞國立中央大學機械工程研究所碩士論文 (1991)
    [26]葉維磬,楊明賢 著,〝楔形模之擠製實驗研究及其結果〞國立中央大學機械工程研究所碩士論文 (1994)
    [27]葉維磬,林希彥 著,〝剛塑界面對曲線模圓桿擠製上界限解的影響〞國立中央大學機械工程研究所碩士論文 (1995)
    [28]葉維磬,莊文德 著,〝雙金屬圓桿擠製之變分上界限解析〞國立中央大學機械工程研究所碩士論文 (1996)
    [29]葉維磬,許文欽 著,〝以變分上界限法分析雙金屬圓桿加工及其極限〞國立中央大學機械工程研究所碩士論文 (1997)
    [30]葉維磬,邱國華 著,〝MARC應用於軸對稱擠製加工問題之分析及其驗證〞國立中央大學機械工程研究所碩士論文 (2003)

    QR CODE
    :::