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研究生: 林俊宥
Jun-You Lin
論文名稱: MOCVD 水平式腔體數值模擬生長氮化鎵 薄膜之幾何與製程參數最佳化設計
Optimum Design of Geometry and Process Parameters for Numerical Simulation of Growth of Gallium Nitride Films MOCVD in horizontal Reactor
指導教授: 陳志臣
Jyh-Chen Chen
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 能源工程研究所
Graduate Institute of Energy Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 83
中文關鍵詞: 金屬有機化學氣相沉積氮化鎵最佳化設計多目標最佳化
外文關鍵詞: MOCVD, Gallium nitride, Optimized Design, Multi-objective Optimization
相關次數: 點閱:13下載:0
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  • 金屬有機化學氣相沉積法(MOCVD)是一種利用前驅物的反應物來源,透過加熱器使前驅物汽化,再透過載氣的輸送,在基板表面產生化學反應,進而形成一層又一層排列整齊且堆積緊密的薄膜,已經成為在生產大尺寸、複合半導體元件的主要技術,因此在現今多樣的 LED 或是半導體產業,對於生長薄膜的品質(非均勻性、長率)要求會更加嚴格。
    本研究將以 GaN 薄膜的化學機制和輸送現象基礎理論知識,藉由模擬軟體數值求解,考慮會影響薄膜品質(非均勻性、長率)的因素(包含:入口之長度和口徑、腔體之壓力和轉速等),分別探討製程參數及腔體幾何條件對於薄膜品質的關係,並且對於其中涉及之化學反應、物種傳輸及熱流場進行分析,由分析結果決定作為控制變量之參數,透過最佳化方法,最終找到 GaN 薄膜的最佳生長環境條件。
    首先建立在入口處反應氣體 TMGa、NH3 及載氣 H2 同時混合之穩態模型,與文獻之實驗結果進行比對驗證,由製程參數及腔體幾何條件對於薄膜品質的關係,可以得知腔體壓力、中間進氣口徑、進氣入口長度對非均勻性、生長速率都有明顯的影響,因此決定以這三個參數作為控制變量,最後,透過COMSOL 模擬軟體與基於 Nelder-Mead 算法的優化程序集成,以獲得控制變量的最佳值。非均勻性 12.48 %減小至 5.67 %,薄膜均勻性提升 54 %;生長速率 1.83 um/h 減小至 1.52um/h,薄膜生長速率降低 17 %,由於最佳化的目標為同時考慮薄膜均勻性及生長速率,因此在整體目標函數上,得到薄膜之最適生長環境。


    Metal organic chemical vapor deposition (MOCVD) is a source of reactants using precursors. The precursor is vaporized by a heater, and then transported by a carrier gas to generate a chemical reaction on the surface of the substrate, thereby forming a layer and a neat array. The densely packed film has become the main technology for producing large-size, composite semiconductor components. Therefore, in today's diverse LED or semiconductor industries, the quality (non-uniformity, growth rate) of the grown film is more stringent.
    This study will use the basic theoretical knowledge of the chemical mechanism and transport phenomena of GaN thin films to solve the factors affecting film quality (non uniformity, growth rate) by simulating software numerical values (including: length and diameter of the inlet, reactor pressure and rotational speed, etc.), respectively, to explore the relationship between process parameters and reactor geometry for film quality, and
    analyze the chemical reactions, species transport and heat flow fields involved, and determine the parameters as control variables through the analysis results. The
    optimization method ultimately found the optimal growth environment conditions for the GaN film.
    Firstly, a steady-state model is established in which the reaction gases TMGa, NH3 and carrier gas H2 are mixed at the inlet, and the experimental results are compared with the experimental results. The relationship between the process parameters and the cavity geometry for the film quality can be known. The pressure, the intermediate inlet diameter and the inlet diameter have a significant influence on the non-uniformity and the growth rate. Therefore, it is decided to use these three parameters as the control variables. Finally, through the COMSOL simulation software and the Nelder-Mead algorithm-based optimization. Program integration to get the best value for the control variables. Non-uniformity decreased from 12.48% to 5.67%, film uniformity increased by 54%; growth rate decreased from 1.83 um/h to 1.52 um/h, and film growth rate decreased by 17%. Since the goal of optimization is to consider both the film uniformity and the growth rate, an optimum growth environment of the film is obtained on the overall objective function.

    摘要 I Abstract II 致謝 IV 目錄 V 圖目錄 VIII 表目錄 XI 符號說明 XII 第一章 緒論 1 1-1 研究背景 1 1-2 MOCVD 反應與沉積過程 2 1-2-1 反應步驟 2 1-2-2 吸附過程 2 1-2-3 薄膜表面成長過程 3 1-3 MOCVD 腔體種類與傳輸現象 4 1-3-1 水平式反應腔體 4 1-3-2 垂直式反應腔體 4 1-4 文獻回顧 5 1-5 研究動機與目的 8 第二章 研究方法 19 2-1 數學模型 19 2-1-1 物理系統 19 2-1-2 基本假設 19 2-1-3 統御方程式 20 2-2 混合氣體物理性質 21 2-3 氣相化學反應 22 2-4 氮化鎵反應路徑 23 2-5 表面化學計算 24 2-5-1 表面碰撞原理 (Collision Theory) 24 2-5-2 吸附反應 (Adsorption reaction) 25 2-5-3 表面反應 (Surface Reactions) 26 2-6 薄膜沉積速率 27 2-7 二維模型邊界條件 27 2-8 最佳化分析 29 2-8-1 最佳化理論 29 2-8-2 米德法(Nelder-Mead) 30 2-8-3 目標函數方程式 32 2-8-4 多目標最佳化 32 2-9 無因次參數 33 第三章 數值方法 39 3-1 有限元素法(finite element method) 39 3-2 網格配置測試(mesh test) 39 3-3 收斂公差測試 40 第四章 結果與討論 43 4-1 氮化鎵薄膜沉積驗證 43 4-2 製程參數探討 44 4-2-1 載盤轉速之影響 44 4-2-2 腔體壓力之影響 44 4-3 腔體幾何探討 45 4-3-1 中間進氣口徑之影響 45 4-3-2 進氣入口長度之影響 45 4-4 最佳化設計 46 第五章 結論與未來研究方向 60 5-1 結論 60 5-2 未來研究方向 61 參考文獻 62

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