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研究生: 邱顯智
Chiu
論文名稱: 以數值分析法優化MOCVD高溫反應腔體之加熱系統暨實作驗證
The Optimization and Experiment verification for Heating System in a Very-High temperature MOCVD reactor by Numerical Analysis
指導教授: 利定東
Tomi. T. Li
口試委員:
學位類別: 碩士
Master
系所名稱: 工學院 - 光機電工程研究所
Graduate Institute of Opto-mechatronics Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 142
中文關鍵詞: 有機金屬化學氣相沉積加熱器承載盤均溫性
外文關鍵詞: MOCVD, Heater, Susceptor, Temperature uniformity
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  • MOCVD為發光二極體、高頻元件、功率元件等重要電子元件的主要製程設備,MOCVD半導體設備機台可以劃分為五大項目:加熱系統、控制系統、進氣系統、廢氣處理系統、真空反應腔體,其中加熱系統提供製程反應中所需要的製程溫度與能量,其溫度均勻度影響薄膜品質甚劇,而溫度均勻度主要來自於發熱源形狀以及間距的設計,有鑑於此,本研究以學生自身搭建一MOCVD之高溫加熱系統進行研究,且為使承載盤表面溫度分布均勻,特以數值軟體針對以下參數進行分析
    (1)加熱器之厚度探討
    (2)加熱器之截面積與電阻值關係
    (3)加熱器線圈間距分析
    (4)最佳化加熱器實驗
    (5)反射擋板與二區段加熱器
    比對數值分析與實驗結果,可進行加熱器電熱功率與加熱器線圈形狀設計,並對承載盤表面溫度分布進行優化,電熱功率數值分析具有95%可信度,承載盤表面溫度誤差百分比僅11.2%。反射擋板與二區段加熱器可提升加熱器電熱功率使用效率,並且彌補承載盤邊際效應造成之表面溫度差,盤面溫度標準差可達5.8℃,大幅度改盤面溫度分布。


    A semiconductor equipment usually can be divided into five sub-systems, (a) heating system, (b) exhausting system, (c) injecting system, (d) control system and (e) vacuum chamber. Since metal organic chemical vapor deposition (MOCVD) requires a high temperature process to deposit epitaxy thin film, the uniformity is a key process indicator and is determined by the distribution of susceptor temperature. Thus, the research focuses on the heating system for a MOCVD vacuum reactor. The geometry of the heater determine the uniformity of the surface temperature. By setting the vacuum reactor and simulating the heating system, the results assist us to get the distribution of surface temperature be more uniform. The thickness of heater, the resistance, the distance between coil turns and turns, the optimization of heater, the reflectors and the two-zone heating are elaborated in the research.
    To compare with the experiments and simulations, the results support the geometry design and power of the heater. The optimum make the susceptor temperature more uniform. The confidence level of the simulated results is 95%, and the error of the susceptor temperature is 11.2%. The reflectors and the two-zone heating improve the efficiency of heater. The difference and standard deviation of surface temperature would be decrease. The research makes the susceptor temperature be more uniform, and improve the design capability of semiconductor components.

    目錄 中文摘要 i 英文摘要 ii 誌謝 iii 目錄 iv 圖目錄 vii 表目錄 xiii 符號說明 xiv 第一章 緒論 1 1-1 研究背景及動機 1 1-2 文獻回顧 5 1-3 研究內容及目的 9 第二章 薄膜沉積理論與磊晶系統 10 2-1薄膜沉積理論 10 2-1-1物理氣相沉積 11 2-1-2化學氣相沉積 14 2-1-3有機金屬化學氣相沉積 15 2-2 MOCVD磊晶系統 17 2-2-1氣體傳輸系統 17 2-2-2反應腔體 20 2-2-3加熱系統 24 2-2-4廢氣處理系統 28 第三章 理論介紹 30 3-1 研究應用理論 30 3-1-1 歐姆定律 30 3-1-2焦耳定律 32 3-1-3 熱傳現象 33 3-2 有限元素法 39 第四章 研究方法 42 4-1 數值分析流程 42 4-2 數學模型與相關條件闡述 43 4-2-1 紅外線輻射加熱模型 43 4-2-2 材料性質 45 4-2-3 統御方程式 49 4-2-4 初始及邊界條件 50 4-2-5溫度實驗量測點位暨數值分析 51 4-3 軟體收斂性 54 4-4高溫真空反應腔體驗證平台 59 第五章 結果討論 60 5-1 實驗內容 60 5-2 紅外線輻射加熱器模擬分析與實驗驗證 62 5-3 紅外線輻射加熱器優化模擬分析與驗證 80 5-3-1線圈寬度探討 80 5-3-2加熱器優化 95 5-4反射擋板與二區段加熱器探討 112 第六章 結論 117 參考文獻 118

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